• We create & prepare a garment prototype using digital renderings.
• Pick from variety of soft eco-fabrics and patterns using color management software & you are now ready to digitally print.
• Embed your design into eco-fabric using heat to vaporize non-toxic water-based ink.
• Automated lasers cut the fabric into patterns.
• Fabric sewn using semi-automated machines assisted by smart software.
• Feel free to call or text with any question and see if we are a fit for your needs.
Wholesale Manufacturing
Welcome to the Yoganastix wholesale & manufacturing department! We are so glad that you’re interested in doing business with us. Whether you are a startup, looking to private label, searching for a quote for services, or interested in wholesale, we have a service for you. If you have any questions, check out the information and FAQs below, and if that doesn’t answer your question, give us a call. If you are interested in working with us, please fill out this form, and we will get back to you within 48 hours. We look forward to hearing from you.
Sustainable manufacturing, built for the new wave of direct-to-consumer brands utilizing state of the art technologies and clean manufacturing principles. We can produce exceptionally high-quality apparel for you. This new way of manufacturing streamlines production and makes Made In America cost effective at a level that was previously impossible.
Wholesale
Clients can buy any of our apparel styles at 50% to 70% below retail pricing with low minimum orders.
PRIVATE LABEL:
Your Brand or Logo can be placed on any of our currently designed styles or tweak our designs and make them your own to create a line with your personal Brand.
CUSTOM APPAREL DEVELOPMENT:
See your Brand developed from concept to production with our team of experts in order to facilitate your own personal line.
ESTABLISHED BRANDS:
Clients needing a large scale US manufacturing facility for high quality production needs.
DESIGN & MANUFACTURING MADE SIMPLE IN THE USA
SAVE TIME. SAVE MONEY. GROW YOUR BRAND.
• Custom Eco-Friendly Apparel
• 30 years of Experience
• On-Demand Factory
• Small and Large Production Runs
• Made in the USA! Located in Scottsdale, AZ
Sustainable manufacturing, built for the new wave of direct-to-consumer brands utilizing state of the art technologies and clean manufacturing principles. We can produce exceptionally high-quality apparel for
you and you Brand! This new way of manufacturing streamlines production and makes Made In America cost effective at a level that was previously impossible.
YOGANASTIX sewing production is located in Phoenix, AZ. Appointments are available in our Scottsdale showroom. See samples, fabrics and review design options.
We have well equipped industrial sewing facilities operating 100+ sewing machines capable of handling large volumes of laser cutting, screen printing, roll to roll sublimation printing as well as cutting and sewing. We offer a better alternative to overseas production. Ethical, inexpensive, superior manufacturing with better lead times, all made in the USA.
SUBLIMATION PRINTING
Full dye sublimation is a state of the art garment printing process that allows, "all over printing" of garments. High resolution digital files are printed using non toxic, water based ink and permanently heat set into rolls of blank eco-poly fabric, made from recycled post consumer water bottles. Once the color of the fabric is set it won't fade, crack or peel.
High resolution digital files are printed on large rolls of paper, and then permanently heat set into rolls of blank eco-poly fabric,
The printed fabric is rolled out onto a conveyor where our auto-contour camera uses intelligent software to identify and cut each piece with a laser.
Each piece of clothing is expertly assembled in house by our team of professionals in Phoenix, AZ, USA. We own and operate hundreds of industrial sewing machines.
OUR PROCESS
EQUIPMENT
Our state of the art factory is equipped with hundreds of industrial sewing machines.
Our team of master seamstresses and sewers have decades of experience in apparel construction.
Our equipment includes the following:
• Flatlock/ Flatseam
• Double Needle Lockstitch
• Single Needle Lockstitch
• Zigzag
• Multi-needle
• 4 thread Overlock/Serger
• Narrow Edge Overlock
• Overlock with Elastic Metering Attachment
• 2 Needle Cover Stitch 1/8” & 1/4”
• 5 Thread Cover Stitch
• Button Hole
• Button Attach
• Bar Tack
• Spaghetti straps
• Auto Collar Setting
• Stitchless Heat Seam Bonding
• Snaps/Grommets
• Finished Packaging
• Automatic Contour Laser Cutting
• Screen Printing
• Heat press
• Digital Printing / Full Dye Sublimation
EXAMPLES OF CURRENT MANUFACTURED ITEMS
Leggings, Shorts, Tanks, Tees, Sports Bras, Swimwear, Dresses, Jumpsuits, Rompers, Athleasure Wear, Hoodies, Golf Shirts, Sweat Shirts, Wraps, Scarves, Headbands, Scrunchies, Boxers, Underwear, Robes, Kimonos, Children’s Lines and Dog Apparel.
PRIVATE LABEL SUBLIMATION (cut and sew manufacturing)
(cut and sew manufacturing)
Your logo / brand art or use our art on our recycled polyester fabrics using our pattern templates.
Minimum Order 100 pieces @ average $14.40 each, depending on style, fabric, size run.
Production Lead Time 3-4 weeks
Example ( 25 Small, 25 Medium, 25 Large, 25 X Large)
(Need a sample? No problem. Perfected samples for approval included with your order)
WHITE LABEL - CUSTOM SCREEN PRINTED SHIRTS & NECK TAGS
(cut and sew manufacturing)
1 color ink, 2 placements with your art. Comes with branded full color neck tags featuring your website/ logo/ care instructions.
• Modal fabric. (Lots of colors to choose from)
• SS, LS, Tanks, Tunics (Dozens of styles to choose from)
• Minimum Average $1440.00. Minimum Order Quantity 100 shirts.
• Production Lead Time 3-4 weeks
CUSTOM SCREEN PRINTING
(Yoganastix branded cut and sewn shirts)
One color ink, two placements. Send us your logo or artwork, or use our art.
• Eco Friendly Modal fabric. (Lots of colors to choose from)
• SS, LS, Tanks, Tunics (Dozens of styles to choose from)
• MOQ 25 shirts.
• Digital Mockup for approval included with your order.
• Production Lead Time 3-4 weeks
FULL CUSTOM CUT & SEWN PRODUCTS
Minimum: (100-500 units) TBD
We would love to discuss your custom project. Please email us with as much detail as possible in order to determine if we are a good fit for you. With adequate information we can go about reviewing next steps, estimating cost, invoicing, sampling and production lead times.
Please review some of our basic questions below:
• Single product or collection
• How many styles
• Sizes
• Quantities
• Fabric
• Colors or Prints
• Trims
• Tech Pack
• Details, Descriptions
• Samples
• Time Frame Needed
• Needs Development
• Target Price to Achieve
SAMPLES, PROTOTYPES & PRICING
Private Label & Custom Apparel.
As part of your order we will produce a sample or mockup for approval before going into production. During sample production we conduct a Time Study, with itemized cost breakdown; including printing, cutting, sewing and fabrics with volume price breaks.
Production ready samples (from your supplied patterns) $100-$500
CUSTOM PATTERN DEVELOPMENT
Our in house, designers can create physical and digital pattern sets and grading. Pattern Creation, Development, Graphics - $100 hourly, $500 deposit to begin patterns & grading
CUSTOM SUBLIMATION PRINTED FABRIC
In stock fabric with your custom sample print. Custom prints including fabric average cost $6.00 -$13.00 per yard, with 100 yard order.
ORDER FABRIC SWATCH SAMPLES
We carry a selection of sustainable, eco fabrics samples, recycled polyester printed color chart, modal fabrics, please inquire.
FILE TYPES & INFORMATION
• The format of file can be TIF, PSD, BNG, AI, JPEG and so on.
• The DPI must be 300 to make sure the printing will not be blurry.
• If the file is too big, we suggest to upload the file to cloud storage (dropbox, google driver, or WeTransfer) and share the link for us to download.
• The DPI must be 300 to make sure the printing will not be blurry.
• If the file is too big, we suggest to upload the file to cloud storage (dropbox, google driver, or WeTransfer) and share the link for us to download.
TURN AROUND TIME
5-7 days for sample strikes offS and 15-20 days for bulk orders.
PAYMENT INFORMATION
We require a 50% deposit and 50% balance before delivery and accept Credit Cards, Zelle and PayPal.
SHIPPING INFORMATION
- By ground ETA varies on clients location and we use GSO, USPS and UPS.
INTELLECTUAL PROPERTY PROTECTION
We guarantee to protect the copyright of all art, designs, patterns and customer's information. We will not show any design from clients online or send to other people, We pledge to treat you the way we would want to be treated.
SUSTAINABILITY
We stock thousands of yards of high quality eco-friendly, custom, printable fabric using non-toxic water based inks. RPET, recycled post-consumer polyester fabrics made from recycled plastic water bottles.
TEES FROM TREES - YOGANASTIX Tanks and Tees from Modal.
Modal fabric is made from natural fibers of the fast growing beech tree. These carbon neutral fiber fabrics are green and good for the environment. Modal clothes are incredibly soft, breathable, comfortable and easy to care for. Beech trees self propagate, without irrigation or planting, requiring only 10% the water of cotton.
Sustainable textiles are a win-win strategy for Brands and customers, allowing for your footprint to be reduced by up to 90% and you improving your bottom line by up to 2% yearly according to BCG 2019 Pulse Report.
Modal fabric is made from natural fibers of the fast growing beech tree. These carbon neutral fiber fabrics are green and good for the environment. Modal clothes are incredibly soft, breathable, comfortable and easy to care for. Beech trees self propagate, without irrigation or planting, requiring only 10% the water of cotton.
QUALITY CONTROL
• The shrinkage rate is about 3%-5%. All fabrics have been preshrunk.
• Color fastness is more than Grade 4. Yoganastix uses eco-friendly, non-toxic water-based inks.
• The flaw control less than 5%. All the fabric is checked twice by QC before sent out.
• When done in bulk, the color will above 95% match the strike off.
• The color on the fabric is as bright as the design file and is super soft and smooth.
• For the basic fabric, we use high quality yarn to knit, and can control the weight and width of the fabric stable.
• If the fabric has any issue, please take pictures and let us know. We will reprint the flaw or refund the flaw part.
• Color fastness is more than Grade 4. Yoganastix uses eco-friendly, non-toxic water-based inks.
• The flaw control less than 5%. All the fabric is checked twice by QC before sent out.
• When done in bulk, the color will above 95% match the strike off.
• The color on the fabric is as bright as the design file and is super soft and smooth.
• For the basic fabric, we use high quality yarn to knit, and can control the weight and width of the fabric stable.
• If the fabric has any issue, please take pictures and let us know. We will reprint the flaw or refund the flaw part.